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Design and Engineering Services

Windforce specializes in retrofit solutions for controllers and reverse-engineering obsolete wind turbine components enabling long(er)-term operation of wind power projects. We have successfully installed new controllers on wind turbines originally installed in the 1990's.

 

Our capabilities include electronic, mechanical, electrical, hydraulic, and software, for a complete solution to virtually any problem on older wind energy assets.

Electronic

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Electronic Engineering Services:

  • Printed Circuit Board design and engineering

  • Retrofit Control Systems for equipment operating beyond original design life

  • Custom Electronic sub-assemblies to replace obsolete components and control boxes.

  • Retrofit Services (remove-replace) with new control circuit boards and control panels.

Mechanical

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Mechanical Engineering Services:

  • 3D Model in SolidWorks

  • 2D Manufacturing and Shop Drawings

  • Procedures and Instructions

  • Reverse Engineering and Creative Solutions.

Electrical

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Electrical Engineering Services:

  • Complex Design and Circuit Simulation

  • One-line diagrams and Wiring diagrams

  • Panel Shop (UL508) design and build

  • Field Testing and Quality Control (QC) of Generators, Motors, and Power Quality

  • Energy Consumption Analysis and Reporting

  • Root Cause Analysis (RCA) of component and sub-system failures and fault-alarm events

Software

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Software Development:

  • Python

  • C++

  • Embedded systems

  • AI + Machine Learning (artificial intelligence) applications (hardware + software)​

Hydraulic

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Hydraulic Engineering Services:

  • Design and engineering of new hydraulic power units and sub-systems including brake systems, lifts and actuator systems

  • Retrofits of obsolete brake, yaw, and pitch systems and components

  • Hydraulic schematics and diagrams

  • Fluid analysis and reporting

Data Analysis & Visualization

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Data Analysis and Visualization:

  • Root Cause Analysis (RCA) of faults-alarms and component failures

  • Custom-built (enterprise specific) data dashboards and visualizations

  • Cloud-based automated reporting (standardized weekly or monthly performance reports, energy production, and other metrics

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